GraphRAG-2.7.0整合Milvus-2.5.1

一、背景

GraphRAG-2.x默认支持的 vector_store 只有 3 种:lancedb(默认)、azure_ai_search、cosmosdb,目前微软官方没有支持Milvus向量数据库。为了整合milvus,需要对源码进行调整。

本文不在赘述:如何下载GraphRAG工厂及其初始化?如何整合GraphRAG和阿里百炼DashScopr?如何下载milvus工程及使用方法?

详细可参考:

https://github.com/microsoft/graphrag 微软GraphRAG项目地址

https://milvus.io/docs/zh/v2.5.x/quickstart.md milvus向量库官方说明文档

二、变更方案

整体思路:

1.新增Milvus/MilvusLite adapter挂载到GraphRAG的VectorStoreFactory,继承向量存储基类(BaseVectorStore)

2.在factory里注册一个新的type:milvus

3.支持配置变更setting.yaml

1.vector_store枚举新增

python 复制代码
# 目录:graphrag/config/enums.py模块
class VectorStoreType(str, Enum):
    """The supported vector store types."""
    LanceDB = "lancedb"
    AzureAISearch = "azure_ai_search"
    CosmosDB = "cosmosdb"
    # 新增 milvus 配置
    Milvus = "milvus"

2.扩展milvus_store

python 复制代码
from __future__ import annotations

from typing import Any, List
import logging
from pymilvus import MilvusClient, DataType
from pymilvus.milvus_client.index import IndexParams  # ⚠️ 注意:从子模块导入

from graphrag.config.models.vector_store_schema_config import VectorStoreSchemaConfig
from graphrag.data_model.types import TextEmbedder
from graphrag.vector_stores.base import (
    BaseVectorStore,
    VectorStoreDocument,
    VectorStoreSearchResult,
)

logger = logging.getLogger(__name__)
class MilvusVectorStore(BaseVectorStore):
    """Milvus / Milvus Lite vector storage implementation for Graphrag.

    支持:
    - Milvus Lite:  url: "./milvus_lite.db"
    - Milvus Standalone: url: "http://localhost:19530"
    """

    def __init__(
        self,
        vector_store_schema_config: VectorStoreSchemaConfig,
        **kwargs: Any,
    ) -> None:
        super().__init__(
            vector_store_schema_config=vector_store_schema_config,
            **kwargs,
        )

        self._client: MilvusClient | None = None
        self._collection_name: str | None = None
        self._is_lite: bool = False

        # 如果没配置 vector_size,默认 1536(你当前 embedding 维度)
        if self.vector_size is None:
            self.vector_size = 1536

    # =======================
    # 连接 & 集合初始化
    # =======================
    def connect(self, **kwargs: Any) -> None:
        """Connect to Milvus / Milvus Lite."""
        # 1. 解析 uri
        uri: str = (
            kwargs.get("url")
            or self.kwargs.get("url")
            or kwargs.get("uri")
            or self.kwargs.get("uri")
        )
        if not uri:
            uri = "./milvus_lite.db"

        # 判断是否是 Lite
        self._is_lite = uri.endswith(".db")

        # 2. 认证 & 数据库
        user: str | None = kwargs.get("user") or self.kwargs.get("user")
        password: str | None = kwargs.get("password") or self.kwargs.get("password")
        token: str | None = kwargs.get("token") or self.kwargs.get("token")
        db_name: str | None = (
            kwargs.get("database_name")
            or self.kwargs.get("database_name")
            or "default"
        )

        if not token and user and password:
            token = f"{user}:{password}"

        client_kwargs: dict[str, Any] = {"uri": uri}
        if token:
            client_kwargs["token"] = token
        if db_name:
            client_kwargs["db_name"] = db_name

        self._client = MilvusClient(**client_kwargs)

        # 3. collection_name(统一用 index_name/container_name)
        collection_name: str = (
            self.index_name
            or kwargs.get("collection_name")
            or self.kwargs.get("container_name")
            or self.kwargs.get("collection_name")
            or "default"
        )
        collection_name = collection_name.replace("-", "_")
        self._collection_name = collection_name

        # overwrite: bool = bool(
        #     kwargs.get("overwrite", self.kwargs.get("overwrite", False))
        # )
        #
        # # 4. 覆盖模式:先删旧集合
        # if overwrite and self._client.has_collection(collection_name=collection_name):
        #     self._client.drop_collection(collection_name=collection_name)

        # 5. 不存在就创建集合(自定义 schema)
        if not self._client.has_collection(collection_name=collection_name):
            schema = MilvusClient.create_schema(enable_dynamic_field=False)

            # id 字段:VARCHAR 主键
            schema.add_field(
                field_name=self.id_field,
                datatype=DataType.VARCHAR,
                is_primary=True,
                max_length=512,
            )

            # 向量字段
            schema.add_field(
                field_name=self.vector_field,
                datatype=DataType.FLOAT_VECTOR,
                dim=self.vector_size,
            )

            # 原文字段
            schema.add_field(
                field_name=self.text_field,
                datatype=DataType.VARCHAR,
                max_length=4096,
            )

            # attributes JSON
            schema.add_field(
                field_name=self.attributes_field,
                datatype=DataType.JSON,
            )

            self._client.create_collection(
                collection_name=collection_name,
                schema=schema,
            )

        # 6. 确保索引存在(使用 IndexParams)
        self._ensure_index()

        # 7. 加载集合
        try:
            self._client.load_collection(collection_name)
        except Exception:
            # Lite 模式下可能已经自动加载,忽略错误
            pass

        # BaseVectorStore 里用这个表示"集合"
        self.document_collection = self._collection_name

    # =======================
    # 确保索引
    # =======================
    def _ensure_index(self) -> None:
        """对向量字段创建索引(Lite: FLAT,Standalone: HNSW)"""

        assert self._client is not None
        assert self._collection_name is not None

        # 使用 IndexParams(注意:必须是这个类型)
        index_params = IndexParams()

        if self._is_lite:
            # Lite 性能要求不高,直接 FLAT,也需要先建 index
            index_params.add_index(
                field_name=self.vector_field,
                index_type="FLAT",
                metric_type="COSINE",
            )
        else:
            # Standalone 推荐用 HNSW / IVF_FLAT 等
            index_params.add_index(
                field_name=self.vector_field,
                index_type="HNSW",
                metric_type="COSINE",
                params={
                    "M": 16,
                    "efConstruction": 64,
                },
            )

        try:
            # MilvusClient 的轻量 API:必须传 IndexParams
            self._client.create_index(
                collection_name=self._collection_name,
                index_params=index_params,
            )
        except Exception as e:
            # 如果已经建过索引,会报 already 之类,忽略
            if "already" not in str(e).lower():
                raise e

    # =======================
    # 写入向量
    # =======================
    def load_documents(
        self,
        documents: list[VectorStoreDocument],
        overwrite: bool = True,
    ) -> None:
        """Load documents into Milvus collection."""
        if self._client is None or self._collection_name is None:
            self.connect(**self.kwargs)

        assert self._client is not None
        assert self._collection_name is not None
        # ✅ 只有在索引阶段、且是首批写入时才会传 overwrite=True
        if overwrite:
            # 如果集合已存在,删除重建
            if self._client.has_collection(collection_name=self._collection_name):
                # print(f"🟧 [DEBUG] overwrite=True,删除已有集合:{self._collection_name}")
                logging.debug(f"🟧 [DEBUG] overwrite=True,删除已有集合:{self._collection_name}")
                self._client.drop_collection(collection_name=self._collection_name)

            # 重建 schema & index
            schema = MilvusClient.create_schema(enable_dynamic_field=False)
            schema.add_field(
                field_name=self.id_field,
                datatype=DataType.VARCHAR,
                is_primary=True,
                max_length=512,
            )
            schema.add_field(
                field_name=self.vector_field,
                datatype=DataType.FLOAT_VECTOR,
                dim=self.vector_size,
            )
            schema.add_field(
                field_name=self.text_field,
                datatype=DataType.VARCHAR,
                max_length=4096,
            )
            schema.add_field(
                field_name=self.attributes_field,
                datatype=DataType.JSON,
            )
            self._client.create_collection(
                collection_name=self._collection_name,
                schema=schema,
            )
            # 重新建索引
            self._ensure_index()
            self._client.load_collection(self._collection_name)

        # 下面保持原来的插入逻辑
        rows: list[dict[str, Any]] = []

        for doc in documents:
            if not doc.vector:
                continue

            # 动态修正 vector_size(以防 config 缺失)
            if self.vector_size is None:
                self.vector_size = len(doc.vector)

            if len(doc.vector) != self.vector_size:
                # 维度不匹配直接跳过
                continue

            rows.append(
                {
                    self.id_field: str(doc.id),
                    self.vector_field: list(doc.vector),
                    self.text_field: doc.text or "",
                    self.attributes_field: doc.attributes or {},
                }
            )

        if not rows:
            return

        self._client.insert(
            collection_name=self._collection_name,
            data=rows,
        )

    # =======================
    # 按 ID 过滤
    # =======================
    def filter_by_id(self, include_ids: list[str] | list[int]) -> Any:
        """Build a Milvus filter expression to filter by id."""
        if not include_ids:
            self.query_filter = None
            return self.query_filter

        id_list = ", ".join(f"'{str(i)}'" for i in include_ids)
        self.query_filter = f"{self.id_field} in [{id_list}]"
        return self.query_filter

    # =======================
    # 向量相似度搜索
    # =======================
    def similarity_search_by_vector(
            self,
            query_embedding: list[float],
            k: int = 10,
            **kwargs: Any,
    ) -> list[VectorStoreSearchResult]:

        # ================================
        # 0. 基础信息打印 ------ 是否连上 Milvus?
        # ================================
        if self._client is None or self._collection_name is None:
            logging.debug("[DEBUG] client 或 collection 不存在,重新连接中...")
            self.connect(**self.kwargs)

        client = self._client
        collection = self._collection_name
        logging.debug("[DEBUG] Using collection = %s", collection)
        logging.debug("[DEBUG] Query embedding dim = %s", len(query_embedding))
        # ================================
        # 1. Index 信息检查
        # ================================
        try:
            index_info = client.describe_index(collection, self.vector_field)

            metric_type = index_info.get("metric_type", "COSINE")
            index_params = index_info.get("index_parameter", {})
            params = index_params if isinstance(index_params, dict) else {}

        except Exception as e:
            metric_type = "COSINE"
            params = {}

        if self._is_lite:
            params = {}

        logging.debug("[DEBUG] metric_type = %s", metric_type)
        logging.debug(f"🟦 [DEBUG] params = {params}")
        # ================================
        # 2. 构造 search_params
        # ================================
        search_params = {
            "metric_type": metric_type,
            "params": params,
        }
        logging.debug("[DEBUG] search_params = %s", search_params)

        # ================================
        # 3. 过滤表达式
        # ================================
        filter_expr = self.query_filter or ""
        logging.debug("[DEBUG] filter_expr = '%s'", filter_expr)
        # ================================
        # 4. 正式调用 MilvusClient.search
        # ================================
        # print("\n🟥 [DEBUG] 即将调用 MilvusClient.search...")
        # print(f"🟥 collection={collection}")
        # print(f"🟥 anns_field={self.vector_field}")
        # print(f"🟥 limit={k}")
        stats = client.get_collection_stats(collection)
        # print(f"🟦 [DEBUG] collection_stats_in_search = {stats}")
        try:
            results = client.search(
                collection_name=collection,
                data=[query_embedding],
                filter=filter_expr,
                limit=k,
                output_fields=[
                    self.id_field,
                    self.text_field,
                    self.attributes_field,
                ],
                search_params=search_params,
                anns_field=self.vector_field,
            )
        except Exception as e:
            raise e

        logging.info("[DEBUG] Milvus 返回原始结果结构:%s", results)

        hits = results[0] if results else []
        logging.info("[DEBUG] 命中条数 = %s", len(hits))

        # ================================
        # 5. 打印每条 hit
        # ================================
        # for i, h in enumerate(hits):
        #     print("\n--------------------------------------")
        #     print(f"Hit #{i + 1}")
        #     print("id =", h.get(self.id_field))
        #     print("distance =", h.get("distance"))
        #     print("score = ", 1 - float(h.get("distance", 0)))
        #     print("text_preview =", str(h.get(self.text_field))[:120])
        #     print("--------------------------------------")

        # ================================
        # 6. 封装返回
        # ================================
        out: list[VectorStoreSearchResult] = []

        for h in hits:
            distance = float(h.get("distance", 0.0))
            doc = VectorStoreDocument(
                id=h.get(self.id_field),
                text=h.get(self.text_field),
                vector=None,
                attributes=h.get(self.attributes_field) or {},
            )
            out.append(
                VectorStoreSearchResult(
                    document=doc,
                    score=1 - distance,
                )
            )

        return out

    # =======================
    # 文本相似度搜索
    # =======================
    def similarity_search_by_text(
        self,
        text: str,
        text_embedder: TextEmbedder,
        k: int = 10,
        **kwargs: Any,
    ) -> list[VectorStoreSearchResult]:
        """Perform ANN search by text (embed first, then search)."""
        embedding = text_embedder(text)
        # 🔥🔥🔥 关键日志(定位模型是否工作)
        # print("===== [DEBUG] Query Text =", text)
        # print("===== [DEBUG] Embedding len =", len(embedding) if embedding else None)
        # print("===== [DEBUG] Embedding preview =", embedding[:8] if embedding else None)
        logging.info("[DEBUG] Query Text = %s", text)
        logging.info(
            "[DEBUG] Embedding len = %s",
            len(embedding) if embedding else None,
        )
        if not embedding:
            return []
        return self.similarity_search_by_vector(embedding, k=k, **kwargs)

    # =======================
    # 根据 ID 精确查询
    # =======================
    def search_by_id(self, id: str) -> VectorStoreDocument:
        """Search for a document by id."""
        if self._client is None or self._collection_name is None:
            self.connect(**self.kwargs)

        assert self._client is not None
        assert self._collection_name is not None

        res = self._client.query(
            collection_name=self._collection_name,
            filter=f"{self.id_field} == '{id}'",
            output_fields=[
                self.id_field,
                self.text_field,
                self.vector_field,
                self.attributes_field,
            ],
        )

        if not res:
            return VectorStoreDocument(id=id, text=None, vector=None, attributes={})

        row = res[0]
        return VectorStoreDocument(
            id=row.get(self.id_field),
            text=row.get(self.text_field),
            vector=row.get(self.vector_field),
            attributes=row.get(self.attributes_field) or {},
        )

3.配置文件变更

python 复制代码
### This config file contains required core defaults that must be set, along with a handful of common optional settings.
### For a full list of available settings, see https://microsoft.github.io/graphrag/config/yaml/

### LLM settings ###
## There are a number of settings to tune the threading and token limits for LLM calls - check the docs.

models:
  default_chat_model:
    type: chat
    model_provider: openai
    auth_type: api_key # or azure_managed_identity
    api_key: ${GRAPHRAG_API_KEY} # set this in the generated .env file, or remove if managed identity
    model: qwen3-max
    # api_base: https://<instance>.openai.azure.com
    # api_version: 2024-05-01-preview
    api_base: https://dashscope.aliyuncs.com/compatible-mode/v1
    model_supports_json: false # recommended if this is available for your model.
    concurrent_requests: 25
    async_mode: threaded # or asyncio
    retry_strategy: exponential_backoff
    max_retries: 10
    tokens_per_minute: null
    requests_per_minute: null
  default_embedding_model:
    type: embedding
    model_provider: openai
    auth_type: api_key
    api_key: ${GRAPHRAG_API_KEY}
    api_base: https://dashscope.aliyuncs.com/compatible-mode/v1
    model: text-embedding-v2
    # api_base: https://<instance>.openai.azure.com
    # api_version: 2024-05-01-preview
    concurrent_requests: 25
    async_mode: threaded # or asyncio
    retry_strategy: exponential_backoff
    max_retries: 10
    tokens_per_minute: null
    requests_per_minute: null

### Input settings ###

input:
  storage:
    type: file # or blob
    base_dir: "input"
  file_type: text # [csv, text, json]

chunks:
  size: 1200
  overlap: 100
  group_by_columns: [id]

### Output/storage settings ###
## If blob storage is specified in the following four sections,
## connection_string and container_name must be provided

output:
  type: file # [file, blob, cosmosdb]
  base_dir: "output"
    
cache:
  type: file # [file, blob, cosmosdb]
  base_dir: "cache"

reporting:
  type: file # [file, blob]
  base_dir: "logs"

vector_store:
  default_vector_store:
    type: milvus
    url: "./output/milvus_lite.db"
    container_name: "graphrag_vectors"
    overwrite: true


### Workflow settings ###

embed_text:
  batch_size: 10 #阿里词嵌入模型批次要求
  model_id: default_embedding_model
  vector_store_id: default_vector_store
  names:
    - text_unit.text
    - community.full_content
    - entity.description


extract_graph:
  model_id: default_chat_model
  prompt: "prompts/extract_graph.txt"
  entity_types: [organization,person,geo,event]
  max_gleanings: 1

summarize_descriptions:
  model_id: default_chat_model
  prompt: "prompts/summarize_descriptions.txt"
  max_length: 500

extract_graph_nlp:
  text_analyzer:
    extractor_type: regex_english # [regex_english, syntactic_parser, cfg]
  async_mode: threaded # or asyncio

cluster_graph:
  max_cluster_size: 10

extract_claims:
  enabled: false
  model_id: default_chat_model
  prompt: "prompts/extract_claims.txt"
  description: "Any claims or facts that could be relevant to information discovery."
  max_gleanings: 1

community_reports:
  model_id: default_chat_model
  graph_prompt: "prompts/community_report_graph.txt"
  text_prompt: "prompts/community_report_text.txt"
  max_length: 2000
  max_input_length: 8000

embed_graph:
  enabled: false # if true, will generate node2vec embeddings for nodes
  dimensions: 1536

umap:
  enabled: false # if true, will generate UMAP embeddings for nodes (embed_graph must also be enabled)

snapshots:
  graphml: false
  embeddings: false

### Query settings ###
## The prompt locations are required here, but each search method has a number of optional knobs that can be tuned.
## See the config docs: https://microsoft.github.io/graphrag/config/yaml/#query

local_search:
  chat_model_id: default_chat_model
  embedding_model_id: default_embedding_model
  prompt: "prompts/local_search_system_prompt.txt"

global_search:
  chat_model_id: default_chat_model
  map_prompt: "prompts/global_search_map_system_prompt.txt"
  reduce_prompt: "prompts/global_search_reduce_system_prompt.txt"
  knowledge_prompt: "prompts/global_search_knowledge_system_prompt.txt"

drift_search:
  chat_model_id: default_chat_model
  embedding_model_id: default_embedding_model
  prompt: "prompts/drift_search_system_prompt.txt"
  reduce_prompt: "prompts/drift_search_reduce_prompt.txt"

basic_search:
  chat_model_id: default_chat_model
  embedding_model_id: default_embedding_model
  prompt: "prompts/basic_search_system_prompt.txt"

三、构建方法

1.重载graphrag包

bash 复制代码
# 卸载旧包
pip uninstall graphrag -y
# 重新加载变更后的包 需要在根目录下
pip install -e .

2.查询vector_store支持列表

bash 复制代码
# 根目录下
python - << 'EOF'
from graphrag.vector_stores.factory import VectorStoreFactory
print("Supported vector stores:", VectorStoreFactory.get_vector_store_types())
EOF

# 出现打印结果,则milvus配置成功
Supported vector stores: ['lancedb', 'azure_ai_search', 'cosmosdb', 'milvus']

3.构建向量索引

bash 复制代码
# 进入初始化目录
graphrag index --root .

四、查询方法

1.local-查询

bash 复制代码
graphrag query --method local --query "失效模式为"F086-剪切断裂"所对应的征兆有哪些?"

(milvus_huoshan) root@iv-ye13insw00wh2ypeqgva:~/code/graphrag_milvus_2.7.0/rag_milvus# graphrag query --method local --query "失效模式为"F086-剪切断裂"所对应的征兆有哪些?"
/root/miniconda3/envs/milvus_huoshan/lib/python3.11/site-packages/milvus_lite/__init__.py:15: UserWarning: pkg_resources is deprecated as an API. See https://setuptools.pypa.io/en/latest/pkg_resources.html. The pkg_resources package is slated for removal as early as 2025-11-30. Refrain from using this package or pin to Setuptools<81.
  from pkg_resources import DistributionNotFound, get_distribution
# 失效模式"F086-剪切断裂"对应的征兆分析

失效模式"F086-剪切断裂"是指泵联轴器在长时间扭转疲劳作用下发生的剪切断裂,属于高风险机械故障,可能引发反应堆自动或手动停堆,并影响余热排出能力。为实现对该失效模式的早期识别与预警,专家团队(课题组)已系统定义了多个可观测征兆,涵盖机械、电气和热工参数。

## 主要征兆列表

根据提供的资料,失效模式"F086-剪切断裂"共对应**8个明确征兆**(征兆1至征兆8),具体如下:

- **征兆1**:泵转速单调急剧下降 ------ 2小时内下降1000 r/min(阈值:1000转/分),由传感器 PCR001-S-E-004 监测,权重高(0.5--1)[Data: Sources (9)]。
- **征兆2**:泵转速低1 ------ 转速低于1000 r/min,同样由 PCR001-S-E-004 监测,权重高 [Data: Sources (9)]。
- **征兆3**:下半联轴器与端环的距离(270度)高1 ------ 超过拆前值,由 PCR001-D-11.1-B-004 监测,权重低 [Data: Sources (9)]。
- **征兆4**:下半联轴器与端环的距离(180度)高1 ------ 超过拆前值,由 PCR001-D-11.1-B-003 监测,权重低 [Data: Sources (9)]。
- **征兆5**:下半联轴器与端环的距离(0度)高1 ------ 超过拆前值,由 PCR001-D-11.1-B-001 监测,权重低 [Data: Sources (9)]。
- **征兆6**:主泵电机电流低1 ------ 电流低于580 A,由 PCR001-C-W-002 监测,权重高 [Data: Sources (10)]。
- **征兆7**:主泵电机电流单调急剧下降 ------ 2小时内下降200 A(阈值:200 A),由 PCR001-C-W-002 监测,权重高 [Data: Sources (10)]。
- **征兆8**:下半联轴器与端环的距离(90度)高1 ------ 超过拆前值,由 PCR001-D-11.1-B-002 监测,权重低 [Data: Sources (10)]。

这些征兆可分为两类:
- **高权重征兆**(征兆1、2、6、7):主要反映转速和电流的异常变化,具有强诊断价值;
- **低权重征兆**(征兆3--5、8):反映联轴器几何位置偏移,通常作为辅助判断依据。

## 征兆与诊断规则的关联

上述征兆被整合进四条诊断规则(规则1至规则4,对应规则编号 H-00000597-001-01 至 H-00000597-001-04),每条规则组合多个征兆以提高诊断可靠性。例如:
- **规则1** 包含征兆1、7及所有四个方向的联轴器-端环距离异常(征兆3--5、8);
- **规则4** 则基于征兆2、6及全部距离类征兆 [Data: Sources (10); Entities (91, 93, 94); Relationships (102, 105, 108, 111)]。

这种多征兆融合策略有助于在不同运行工况下准确识别"F086-剪切断裂"的早期迹象,从而支持预测性维护和安全干预。

综上所述,失效模式"F086-剪切断裂"共关联8个具体征兆,覆盖转速、电流和机械位移等多个维度,构成了一个结构化的故障监测体系 [Data: Sources (9, 10); Entities (85, 89); Relationships (90, 91, 92, 93, 94, +more)].

可通过打开print注释查看索引是否生效。

2.global-查询

bash 复制代码
graphrag query --method global --query "失效模式为"F086-剪切断裂"所对应的征兆有哪些?"

(milvus_huoshan) root@iv-ye13insw00wh2ypeqgva:~/code/graphrag_milvus_2.7.0/rag_milvus# graphrag query --method global --query "失效模式为"F086-剪切断裂"所对应的征兆有哪些?"
# 失效模式"F086-剪切断裂"对应的征兆分析

失效模式"F086-剪切断裂"是一种严重的机械故障,通常由扭转疲劳和环境暴露引起,可能导致反应堆跳闸或激活安全系统,并最终引发系统级故障"F032-无输出",表明扭矩传递已完全中断 [Data: Reports (21)]。为有效识别该失效模式,多个诊断规则和运行参数被用于监测其典型征兆。这些征兆主要集中在电气、旋转和机械三个领域,并通常以多参数融合的方式共同判断,以提高诊断准确性并减少误报 [Data: Reports (7, 31, 41)]。

## 电气域征兆:主泵电机电流异常

主泵电机电流异常是"F086-剪切断裂"的关键电气征兆之一。具体表现为电流偏低或出现急剧下降。该异常通常与机械断裂导致的负载突变相关,是诊断规则中明确纳入的重要指标。例如,诊断规则 H-00000597-001-02 和 H-00000597-001-03 特别指出,电机电流急剧下降若与多角度联轴器-端环距离升高同时出现,可作为剪切断裂的复合征兆 [Data: Reports (7, 31, 40, 41)]。

## 旋转域征兆:泵转速异常

泵转速(RPM)异常是另一项关键征兆,包括转速快速下降或整体偏低。这一现象通常反映扭矩传递中断或机械连接失效,与剪切断裂的突发性特征高度一致。诊断规则 H-00000597-001-02 明确将泵转速偏低列为 F086-剪切断裂的识别依据之一 [Data: Reports (7, 31, 40, 41)]。

## 机械域征兆:联轴器与端环距离异常

机械对中状态的变化是识别剪切断裂最直接的征兆之一。具体表现为下半联轴器与端环在多个角度(0°、90°、180°、270°)的距离出现高值(high1)。诊断规则 H-00000597-001-04 要求所有四个角度均出现异常,方可作为有效判断依据 [Data: Reports (7,些对中异常通常由联轴器断裂后机械结构失稳引起。

## 辅助与前兆征兆:轴位移异常

除上述核心征兆外,主泵轴位移X的异常也可作为辅助或前兆指标。例如,"主泵轴位移X高1"(即主泵轴位移X超过高阈值)出现在规则 H-00000630-001-03 中,用于检测与联轴器断裂相关的机械异常 [Data: Reports (19)]。此外,规则 H-00000630-001-02(19)]。

## 多参数融合诊断策略

为提升诊断可靠性,相关规则普遍采用多参数融合方法。例如,规则 H-00000597-001-01 不仅关注联轴器-端环距离异常,还结合电流和转速(RPM)趋势等运行遥测数据 [Data: Reports (42)]。类似地,规则 H-00000597-001-02 和 H-00000597-001-03 强调机制有助于排除单一参数波动引起的误报,确保诊断结果的准确性。

## 其他相关说明

值得注意的是,虽然"征兆1"被直接关联至失效模式"F086-剪切断裂" [Data: Reports (25)],但其具体物理含义未在现有资料中明确说明。此外,"征兆6"虽出现在与 F086 相同的分析社区中,但当前数据未提供其与剪切断裂的直接对应关系 [Data: Reports (25)],因此不能作为有效征兆纳入判断。

综上所述,失效模式"F086-剪切断裂"的识别依赖于电流、转速和机械对中状态等多维度参数的协同异常,且需满足特定诊断规则中的组合条件,方可确认故障发生。
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